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How to Make Wave Soldering Fixtures |Explained by Eclen Electronics, Professional Customization (一)
来源:苏州依克赛伦电子科技有限公司   发布时间:2026-08-11
本站关键词:过锡炉治具-过炉载具-苏州治具-过炉治具-SMT载具-磁性载具

Production process supervisors in the EMS electronics manufacturing industry, especially those in SMT/DIP/PCBA production lines, have probably been troubled by the same problem — when through-hole components go through wave soldering, either the components shift, solder joints bridge, or there are cold solder joints, fake solder joints, PCB board deformation due to high temperature, or component floating... Rework is time-consuming and costly, and production capacity cannot be improved!

In fact, you may have taken a wrong turn: ignoring the importance of wave soldering fixtures (also called reflow fixtures) as a "little helper". It is not just a tray for placing PCB boards casually, but the key to solving soldering pain points and improving yield!

As a local manufacturer in Suzhou focusing on the R&D and manufacturing of wave soldering and reflow soldering fixtures, Suzhou Yikesailun Electronics Technology Co., Ltd., combined with years of practical service experience, will thoroughly explain the core points of wave soldering fixtures today, which are easy for beginners to understand, so you can grasp the key points!


I. What Problems Can Wave Soldering Fixtures Solve?

To put it simply, the fixture is a "reassurance" for through-hole component soldering. Its core functions are 5 things, each of which can help you save costs and improve efficiency:

  • Fix the PCB board: Prevent through-hole components from shifting due to the impact of solder waves during reflow, ensure that pins are aligned with pads, and avoid deviation;

  • Protect sensitive components: For delicate parts such as BGA and gold fingers, as well as components on the back of double-sided SMT boards, the fixture's "solder blocking wall" can block solder waves and flux, avoiding burnout and short circuits;

  • Make solder waves more controllable: Precisely guide the flow direction of solder waves, ensure uniform tinning of through-hole component pins, reduce bridging and missing soldering, and avoid repeated rework;

  • Prevent PCB deformation: Especially for large and thin PCB boards that are easy to bend during high-temperature reflow, the fixture can hold them stably to keep them flat;

  • Adapt to complex processes: For PCB boards with both SMT and through-hole components, the fixture can accurately distinguish soldering areas, eliminating the need for frequent debugging and making mass production more efficient.

II. Design Principles: 5 Points to Ensure Fixtures Are Easy to Use and Avoid Pitfalls

Many fixtures are not easy to use not because of poor materials, but because the design is not correct. Every fixture of ECLEN follows these 5 principles, which are simple to remember and practical:

Adaptability

The size of the fixture must match the PCB board and wave soldering track. Leave a little gap to cope with high-temperature expansion; otherwise, it will get stuck during reflow. Control the tolerance well to avoid deviation;

Protection

Block what needs to be blocked and expose what needs to be exposed. Sensitive components must not be touched by solder waves. The pressure block must also be smooth to avoid scratching the PCB board and components;

Efficiency

It should be convenient for workers to pick and place PCB boards without much effort. Optimize the solder wave contact path to reduce the defect rate;

Flow Guidance

On the back of the fixture, under the premise of not affecting the protection of SMD components, the tinning angle should be as large as possible, and tin guide grooves should be opened as much as possible to facilitate solder wave coverage and flow;

Stability

High temperature resistance is the foundation. In the furnace temperature of 260-280℃, it should not be soft, deformed, or release harmful substances. The precision of mass production should be consistent, and there must be foolproof design to avoid reversing the PCB.

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